how to make the domestic bearing industry in the fierce market competition continues to develop, improve product quality, open up new potential LED solar street light
, increase the bearing products in the international market share and competitiveness of the domestic bearing industry is urgent to solve the the problem. Japan is a precision bearing production power, in product development, design and manufacturing, technological level, product quality and production equipment are going in the world.
for LED fluorescent tube in-depth understanding of Japan, bearing production, market situation, recently, Mayor of Kobe, Japan should be invited by the China Machinery Industry Federation, the Ministry of Planning and Market and the China International Trade Promotion Committee branch of the common organization of the machinery industry Chinese bearing industry mission to Japan in recent 10-day visit, was a complete success. Delegation from the China Machinery Industry Federation headed Deputy Secretary-General Song Xiaogang, China LED Display Screen Industry Federation planning and marketing consultant, China bearing industry veteran Sun Zhenbin any consultants, members of the delegation from the China Bearing Industry Association, Harbin Bearing Group Corporation, Luoyang Bearing Group Co., Ltd., Chongqing Changjiang Bearing Industrial Co., Ltd., Zhejiang Xinchang West close grams Bearing Co., Ltd. Fujian Nanan Bearing Co., Ltd. and other 13 units of 24 members. Members of the delegation after the study Japanese bearing manufacturer, the Japanese company's advanced production technology used in the frequency of deep feeling. After returning home, will soon be part of the technology and management methods applied to their own enterprises. Bearing by the two sides of communication between business leaders and exchanges to further promote the Sino-Japanese inter-firm trade.
delegation during a visit to the inspection, that the Japanese bearing production and operation has the following characteristics:
an advanced technology and equipment, product and manufacturing standards, high efficiency dual. Japanese companies into the workshop, neatly stacked rows of equipment, motors roar, very few workers in the workshop operation. Standard bearings for large quantities, is basically responsible for 1 to 2 per person per production line. Material from the parts, installed card, processing, inspection, cleaning, assembly, oiling, packaging and a series of processing procedures, relies entirely on the completion of high-precision high-automation equipment, advanced processing and testing techniques such as adaptive grinding technology, online measurement techniques, fault diagnosis technology has been widely used to reduce the human factors of the products of inferior quality, and efficiency is very high. Another example is the Japanese ball bearing production line bearing grinding automatic two different models, one for the grinding process automatic wire processing equipment, an automatic line inside and outside the ring a total of 18 sets of equipment, one person look after two super-automatic grinding line. 6200 Ultra line of grinding beat 4.8 seconds / pieces, a total of 8 workshops automatic line, left unattended by the 4, 1 million sets monthly. Another line of grinding equipment automatically composed by the 27 sets of equipment, only 2 left unattended, the monthly production 400,000 units.
Second, the creation of specialized production patterns and to maintain high quality brand. Japanese bearings production is mainly heat treatment process, grinding process, the assembly process. All parts for all roughing operations and outsourcing, each component has two or three companies, the company supplied. This pattern of specialization in order to create better efficiency, labor productivity per person up to 300 million yuan. Both NSK or NTN, the reason why the world-famous, no doubt the reason is due to quality. Ultra-precision requirements of customers, they consistently reported the highest reliability. They promote the production of standardized global production base, NSK brand ball bearings nearly half of the overseas factories, and also to maintain the same level of Japanese domestic production of high quality. Because of this, the bearing as a leader of NSK, NTN products, time synchronization with the era's most cutting-edge technologies together.
Third, adjust the industrial structure to meet market demand. Japanese bearing companies in the restructuring, changes in market strategy, change blindly attack the advance and retreat. The strategy is characterized by: the implementation of customs, stop, and, turn, and optimized. Advantage of market expansion, contraction of natural human hair
product market. General bearing to the high-volume, low-cost orientation adjustment; many varieties of small quantities to adjust the direction of bearing products to the unit. Japanese companies generally attach importance to product development in the economic context without borders, based on the global development strategy. Characteristics of the enterprises has introduced its own products, according to the needs of users into pre-made before the host of new products to meet the requirements of the host, for winning the trust of consumers around the world.
4, the Japanese bearing companies focus on manufacturing technology and process development. The delegation visited the manufacturers, the companies are highly automated production line automatic detection. However, the production line, not all devices are the most advanced, or the 20th century, some 60 or 70 years of equipment, but the combination of energy and production lines, and to ensure product quality, thanks to Japanese companies generally value the production technology development. The visit of the business most of the production plant, but the technology development department has a strong development capabilities, the focus on new product development, while also focusing on production technology and process development and innovation, to ensure product quality.
delegation visited the study concluded that the following production technology for domestic enterprises learn.
1, bearing wear and bearing assembly of automatic processing line technology.
2, bearing automatic line-line automatic clinical measurement techniques.
3, precision ball manufacturing process and testing technology.
4, heat treatment production line Auto Arrange materials technology.
5, ball bearing double-end grinder, the outer set of grinding technology.
6, CBN abrasive use of technology.
delegation realized through this expedition, although the total production and production from the bearing system, China has become second only to Japan, the United States and Germany, the world's largest producer of bearings, but the product development capacity, product quality and production scale, production of power in China, compared with the bearing still a big gap. Chinese enterprises should strengthen cooperation with Japanese companies, especially SMEs, technical cooperation, the Japanese enterprise technology, financial and management strengths and China's market, manpower, resources, advantages, mutual benefit and common development.
to further promote better development of China's bearing industry, combined with China's machinery industry "15" Development Plan delegation made the following recommendations:
1. Will present a large bearing industry business is not strong, small businesses do not specifically, the linkages between small enterprises loose state, into the larger enterprise and strong, while the small professional, small and great enterprises, to the rational combination of the small state of Bao Dai.
2. Bearing the internal organizational structure to achieve the "olive" to "dumbbell type".
3. Bearing the capital structure by the emphasis on the status of state-owned capital into the public, funded, coordinated development of private enterprise diversification.
4. Bearing the product structure from low-end products bearing more than ordinary bearings into more high-quality bearing products, bearing the physical quality to approach or reach the level of international famous brand bearings; by the emphasis on the final product, emphasis tangible products, while focusing on the intermediate into products, emphasis on value-added services.
5. Accelerate the pace of technological progress, improve technological innovation, valve trade network of the existing fleet type backward mode of production, into a line-type production.
6. Promote specialized production system and improve labor productivity, reduce production costs. Valve transaction network to lean body corporate, separate auxiliary; adhere to, including finishing, roughing out, finished products, including spare parts out of the bearing direction of specialization of production.
7. Accelerate the pace of internationalization, to strengthen economic and technical cooperation with foreign countries. Encourage qualified foreign construction enterprises in the plant bearing point. (This article Source:outdoor led screen driver)
